Complete Washing Powder Manufacturing Line: Chemical Mixer, Lump Crusher & Automatic Packaging Machine
Manufacturing high-grade washing powder requires a streamlined processing setup to combine raw active chemicals, eliminate moisture lumps, and package the final detergent into airtight pouches. A complete small-to-medium scale washing powder line consists of three primary machines: a heavy-duty ribbon mixer, a high-speed lump crusher, and an automatic volumetric packaging machine.
This operational overview details the functional steps, machinery specifications, and processing advantages demonstrated in the live production video.
Step-by-Step Processing Stages & Equipment Functions
1. Stainless Steel Chemical Ribbon Mixer
Role: Homogenous Raw Material Blending
Soda ash, Labsa, sodium sulphate, color granules, and perfumes are loaded into a ribbon-blade mixer. The double-helical ribbon agitator ensures thorough chemical integration without degrading active ingredients.
2. High-Speed Washing Powder Lump Crusher (Pulverizer)
Role: Granule De-lumping & Texture Uniformity
Chemical reaction and liquid addition often cause detergent powder to form hard lumps. The high-speed pulverizing crusher breaks down all solid clusters into free-flowing, fine granules, ensuring smooth feeding into the packaging hopper.
3. Automatic Volumetric Pouch Packaging Machine
Role: Dosing & Moisture-Proof Bag Sealing
The processed powder is transferred to the vertical form-fill-seal (FFS) machine. Telescopic volumetric cups dose exact grammage into center-seal pillow pouches, sealing edges firmly against moisture exposure.
Machinery Technical Specifications
| Line Component | Technical Function & Material Grade |
|---|---|
| 1. Mixing Unit | Heavy-Duty Stainless Steel Double Ribbon Mixer |
| 2. De-Lumping Unit | High-Speed Rotary Beater Lump Crusher / Pulverizer |
| 3. Packaging Unit | Automatic Volumetric Cup Form-Fill-Seal (FFS) Machine |
| 4. Suitable Target Product | Laundry Detergent Powder, Washing Powder, Cleaning Compounds |
| 5. Pouch Style | Pillow Pack / Center Seal Pouch |
Conclusion
Combining a ribbon chemical mixer, lump crusher, and volumetric packaging machine creates an efficient, continuous washing powder production setup that minimizes labor costs and ensures consistent market quality.
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