100 ltr Liquid Mixer & Manual Bottle Filling Machine Setup: Complete Production Guide

100 ltr Liquid Mixer & Manual Bottle Filling Machine Setup: Complete Production Guide

Launching a liquid formulation business requires efficient mixing and accurate packaging machinery. The combination of a 100 KG Capacity Stainless Steel Liquid Mixer Tank and a Manual Bottle Filling Machine provides an affordable, highly productive, and reliable setup for small-to-medium manufacturing businesses.

This guide details the specifications, working mechanism, and operational advantages of this liquid processing and bottling setup.

Key Machinery Breakdown

1. 100 ltr Capacity Stainless Steel Liquid Mixer

Role: Homogenous Chemical & Liquid Blending

The liquid mixer tank is engineered to blend water, surfactants (SLES, LABSA), preservatives, fragrance, and colors without creating excessive air bubbles or separation.

* Stainless Steel (SS304/SS316) Tank: Anti-corrosive and rust-free construction for long service life.

* High-Torque Agitator Motor: Features a heavy-duty motor paired with specialized paddle impellers for thorough liquid circulation.

* Bottom Discharge Outlet: Includes a wide ball valve at the base for easy liquid transfer and cleaning.

2. Manual / Semi-Automatic Bottle Filling Machine

Role: Precise Liquid Dispensing & Bottling

After mixing, the liquid is transferred to the manual filling unit to package products cleanly into bottles, jars, or cans.

* Adjustable Volume Control: Dispenses precise quantities per stroke (e.g., 100 ml to 1000 ml).

* No-Drip Nozzle: Prevents spillage and keeps the bottle surface clean during bottling.

* Zero Electrical Dependency: Simple mechanical operation lowers maintenance and utility costs.

Commercial Applications

This setup is versatile and handles a wide range of low-to-medium viscosity liquid products:

* Dishwashing Liquids & Surface Cleaners

* Liquid Hand Wash & Body Wash

* Phenyl & Disinfectant Solutions

* Liquid Detergent & Fabric Conditioners

Equipment Capacity & Specs Summary

* Batch Capacity: 100 KG per batch (100 Liters approx.)

* Tank Material: Food & Chemical Grade Stainless Steel

* Filling Mechanism: Manual Volumetric Piston / Gravity Discharge

* Power Requirement: Single Phase / Three Phase (for mixer motor only)

Conclusion

Combining a 100 KG Stainless Steel Liquid Mixer with a manual bottling unit is the ideal starting point for liquid soap and detergent entrepreneurs. It keeps initial equipment investment low while ensuring consistent product quality and fast output.